Master Switch Terminology and Operation Principles

Essential definitions and technical specifications for selecting and operating industrial pushbutton switches effectively

ITW Switches Terminology

Switches Terminology & Operation-Notice

ITW Lumex Switch

Switches commonly use various terms that users may find confusing. To assist our users in selecting the most appropriate switch for their needs, we provide detailed definitions of important switch terms. On this web page, we introduce three key areas: Switch Terminology, Switch Circuitry, and Switch Movement Characteristics.


Bounce

Rapid rebounding of contact after closing.

Break

An opening or interruption of a circuit. Simultaneous interruption of a circuit in two differentplaces is described as a double break.

Break-Before-Make

With double throw contacts where the moving contact, in transferring, interrupts one circuit before establishing the other.

Chatter

Prolonged undesirable opening and closing of electronic contacts.

Clearance

Air space, between live metal parts of opposite polarity or to ground.

Contact Gap

The air space between mating contacts when contacts are open.

Corona

Discharge of electricity that appears on the surface of the conductor when the potential gradient exceeds a certain value.

Creepage

The distance over the surface of an insulator between live metal parts of opposite polarity or to ground. Usually 3/32" minimum.

Dielectric Strength

The property of an insulating material which determines the maximum potential gradient that the material can withstand without arc over.

Double Break

A contact arrangement in which the moving switch element bridges across two fixed contacts so that the circuit is broken in two places simultaneously. Sometimes called "shorting bar."

Double Throw

A switch that alternately completes a circuit at each of its two extreme positions. It has both normally open and normally closed circuits.

Free Position

The position the switch button (or actuator) assumes when no force is exerted against it. Free position is dimensioned from the top of the switch button (or actuator) to the mounting hole centerline, top of switch panel or other specified reference.

Movement Differential

The button (or actuator) movement required between operating point to reset point.

Operating

Force The force required to depress the switch button (or actuator) to operating (or trip) position.

Operating Point (or Position)

The position of the switch button (or actuator) at which initial switch contact transfer takes place. Operating point is dimensioned from the top of the switch button (or actuator) to mounting hole centerline, top of switch panel or other specified reference point.

Over Travel

The continued switch button (or actuator) movement possible after initial contact transfer, with-out bottoming or damage to the switch mechanism.

Pretravel

The distance of button (or actuator) move-ment from free (rest) position to the operating position.

Reset Point (Releasing Position)

The point of actuation at which the second, or return contact transfer takes place. At this point the contacts snap back to their original position. Reset point is dimensioned from top of switch button (or actuator) to mounting hole centerline, top of switch panel or other specified reference point.

Reset Travel

The continued switch button (or actua-tor) movement back from reset point to free position.

Snap Action

The action of moving contact members that transfer from one position to another at a speed which is essentially independent of actuator speed.

How can clear switch terminology and operation specifications accelerate your product design and reduce selection errors?

ITW EBA's detailed switch terminology guide eliminates confusion across your engineering and procurement teams. With precise definitions of operating point, reset position, snap action behavior, and contact characteristics, your designers can confidently specify the exact switch performance needed for reliable industrial electronics. Access our comprehensive operation and assembly guides to streamline integration and reduce time-to-market for your products.

This authoritative resource empowers design teams and manufacturers to make informed decisions about switch performance characteristics and operational requirements. By understanding critical concepts like dielectric strength, creepage distance, and break-before-make contact arrangements, engineers can select switches that meet exact application demands while ensuring reliability and longevity. ITW EBA's commitment to technical clarity combined with ITW's global backing across 51 countries ensures access to both comprehensive educational resources and world-class manufacturing support for all industrial switch applications.